Gyratory Crusher Wear Parts for Primary Crushing
OEM-compatible gyratory crusher wear parts for primary crushing. We supply mantles, concave segments, spider caps and other critical components engineered for stable fit, consistent performance and long wear life.
Gyratory Crusher Working Principle & Wear System Overview
Gyratory crushers are designed for high-capacity primary crushing in mining and quarry operations. Unlike secondary cone crushers, a primary gyratory crusher handles run-of-mine (ROM) material directly from haul trucks, operating under continuous compressive forces within a fixed concave chamber.
An eccentric mechanism drives the main shaft and mantle in a controlled gyratory motion, generating cyclic compression between the mantle and concave segments. This process ensures stable throughput, consistent reduction ratios, and efficient processing of large feed sizes.
Crusher performance is determined not only by mechanical components, but by the integration of wear parts and chamber geometry:
- Concave and mantle profile design defining chamber configuration
- Spider assembly and bushing alignment ensuring shaft stability
- Closed Side Setting (CSS) controlling final product size
- Alloy steel grade selection adapted to impact load and abrasion
As an OEM-compatible wear parts manufacturer, MineVant supplies precision-engineered concave segments, mantles, spider caps and structural components manufactured to maintain dimensional accuracy and long-term reliability in demanding mining environments.
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Your AttraMultiple Manganese Alloy Gradesctive Heading
Your Attractive HeadiOptimized Chamber Profile Matchingng
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Wear Material Options for Gyratory Crusher Liners
Primary gyratory crushers operate under extreme compressive loading and high-tonnage feed conditions. Liner material selection directly affects chamber stability, wear distribution, and service interval performance.
MineVant provides three engineered material solutions tailored for different primary crushing environments.
High Manganese Steel Liners
High manganese steel remains a reliable solution for gyratory mantles and concave liners due to its work-hardening behavior under impact and compressive stress.
During operation, the liner surface hardens progressively while maintaining a tough inner core structure, allowing it to absorb heavy feed impact and resist abrasion.
Typical manganese grades include:
- Mn13Cr2 – Suitable for moderate impact and stable feed conditions
- Mn18Cr2 – Balanced toughness and wear resistance for general primary crushing
- Mn22Cr2 – Higher manganese content for severe impact and high-tonnage applications
Grade selection depends on feed hardness, impact energy, and crusher configuration.
Manganese Steel with TiC Inserts (Enhanced Wear Zones)
For high-abrasion feed material or uneven wear distribution, TiC (Titanium Carbide) insert reinforcement can significantly extend liner service life.
This solution combines:
- The toughness of manganese steel
- The extreme hardness of titanium carbide in targeted wear zones
Instead of upgrading the entire liner, TiC inserts are strategically positioned in high-wear areas to improve durability without compromising structural integrity.
This configuration is particularly effective in operations processing highly abrasive rock or where extended maintenance intervals are required.
Alloy Steel Concave Segments (Segmented Structural System)
For large primary gyratory crushers using segmented concave systems, alloy steel segments are widely applied to maintain structural stability under continuous compressive loading.
Compared with standard manganese liners, alloy steel concave segments provide:
- Higher structural rigidity in large-diameter chambers
- Improved resistance to sustained compressive stress
- Stable segment interface performance
- Predictable wear distribution across segmented installations
Material composition and heat treatment are optimized based on crusher size, feed opening, and throughput demand.
OEM-Compatible Gyratory Crusher Brands & Models
MineVant manufactures aftermarket gyratory crusher wear parts compatible with major global OEM brands. Our concave segments, mantles, spider components, and shaft bushings are produced according to OEM dimensional standards and verified prior to shipment.
METSO
Models:
Superior 42-65, 54-75, 60-89, 60-110
MKII 42-65, 50-65, 54-75, 60-89
Primary Superior and MKII gyratory series
SANDVIK
Models:
Fuller Traylor 42-65, 54-75, 60-89, 60-110
TG Series
Fuller-Traylor primary gyratory crushers
TEREX / CEDARAPIDS
Models:
CG820, CG830, CG850
Sandvik primary gyratory models
THYSSENKRUPP
Models:
KB54-75, KB60-89, KB63-89, KB63-114
Thyssenkrupp primary gyratory crushers
TEREX / CEDARAPIDS
Models:
MCG Series
Legacy Allis-Chalmers Gyratory Models
Including heritage Allis-Chalmers patterns
TRIO / WEIR
Models:
TGC Series Gyratory Crushers
Trio and Weir Minerals gyratory equipment
Extended Supported Crusher Brands & Models
We manufacture aftermarket cone crusher parts compatible with a wide range of global brands, including legacy and discontinued models.
Our engineering team maintains cavity profiles, dimensional data and casting patterns for numerous cone crusher series worldwide.
Below is a representative list of supported brands and models. Additional configurations are available upon request.
| Crusher Brand | Representative Cone Crusher Models |
|---|---|
| Allis‑Chalmers | 600 Hydrocone, 4‑60 HYD, AC36, AC42, AC55, AC4248, AC500, AC1366, AC3655 |
| Chyi Meang (CMC) | 2S, 3S, 4S, GP5 |
| Dragon / Cedarapids RC | RC36, RC45, RC54, RC54‑FH, RC54‑FH‑CLASSIC, RC66 |
| Euro Cone (CFBK) | CFBK36, 940, 1100, 1150, 1360, 2120 |
| Faco | TS90, TS120 |
| FLSmidth | RXL‑200, RXL‑300, RXL‑300+, RXL‑400 |
| Jaques | 35, G50 |
| Kleemann | MCO9 EVO / S EVO, MCO11 EVO / PRO, MCO13 |
| KPI‑JCI Kodiak | K200, K300, K350, K400, K500 |
| Kue‑Ken | 18, 28 |
| Liming | CSB160, HPC220, HPT300, HPT500 |
| Lokomo | G258 |
| Metso GP / MP / MX / WF | GP100 – GP550 series, GP7, MP800 – MP1250, MX3, MX4, WF100 – WF800, G1815 – G610, LT300 |
| Minyu MCC / MSP | MCC/MCS/MCF/MCSS 600 – 1680HN, MSP100 – MSP400 (F / M / C) |
| NMS | CC400 |
| Nordberg G‑Series | G1810, 2610, 3210, 3812, 3815, 5015, 610 |
| Omnicone | 937, 1144, 1352, 1560 |
| Rexnord | GYR22, 36, 42, 42‑70, 48, 54, 66, 84 |
| Kharkov | KKD900 – KKD1500, KSD/KMD 1200 – 2200 |
| Sandvik CS / CJ / H‑Series | CS420 –CS660; CH420 – CH895; H60, H7800 |
| Shanghai PYB / PYFB / PYGD etc. | PYB900 – PYB2200, PYFB900 – PYFB1600, PYGB/PYGD/PYDF/PYGF series |
| Shanmei SMH | SMH120C, SMH250C |
| Shaorui / NHI | 185, SC185Z, SC220, SRC220, SG160 |
| Svedala Hydrocone / Superior | 36M84, H36 – H8800, S2000 – S6800 |
| Symons (Standard & Short Head) | 2 ft – 7 ft, 4800 SH HD, 5100 |
| Telsmith | 24VFC, 36 – 68 series, 44/48/52/57/66 S/FC/H/SBS, 6614, T300, T400, 1100, 1110 |
| Terex Cedarapids / Maxtrak / MVP | MVP280 – MVP550, Maxtrak1000 – 1500, C1540 – C1554 |
| ThyssenKrupp Kubria | FM 90, 1140G, G110, G150 |
| Trio | TC36 – TC84X, TP350 – TP600 |
| Metso HP | HP100, HP200, HP300, HP400, HP500, HP700, HP800 |
| Metso GP Fine | GP100, GP200, GP300, GP330, GP550, GP11F, GP220 |
| GP Secondary | GP100S, GP200S, GP300S, GP500S |
| Sandvik CH | CH420, CH430, CH440, CH540, CH550, CH660, CH860i, CH865i, CH870i, CH890i, CH895i |
| Sandvik CS | CS420, CS430, CS440, CS550, CS660 |
| Terex / Finlay | 1000, 1150, 1300, 1400, 1500 Maxtrak, C-1540, C-1545, C-1550, C-1554 |
At MineVant, we specialize in manufacturing high manganese steel cone crusher liners, mantles, concaves, bowl liners and mechanical spare parts for OEM-compatible applications.
Custom manufacturing based on technical drawings or cavity specifications is available.
IMPORTANT NOTICE
All brand names, model numbers and trademarks referenced on this website are used solely for identification and compatibility purposes.MineVant Machinery Co.,Ltd. is an independent manufacturer and supplier of aftermarket replacement parts and is not affiliated with, authorized by, or endorsed by any original equipment manufacturer (OEM).Any reference to OEM names or model designations is strictly for the purpose of indicating compatibility.All trademarks remain the property of their respective owners.
Cone Crusher Mechanical & Structural Components
We manufacture and supply a full range of cone crusher spare parts, including structural components, transmission parts, adjustment mechanisms and protective accessories.
| Cone Crusher Component Category | Representative Spare Parts |
|---|---|
| Structural Components | Frame, Main shaft, Eccentric Assembly |
| Transmission Components | Bushings, Pinions & Gears, Pinion shafts & Countershafts |
| Adjustment & Fasteners | Adjustment Rings & Bowls, Thru Bolts, U-Bolts, Adapter Rings, Wedges |
| Protection & Sealing | Epoxy Backing, Support Rings, Torch Rings, Filler Rings, Spider Rim Liners |
| Common Parts | Feed Plates, Mounting Bolts, Head Assemblies |
CONE CRUSHER LINERS — STOCK & CUSTOM MANUFACTURING
Stock mantles and concaves available for fast dispatch.
Custom liners produced to your drawing, pattern or cavity specification.
Frequently Asked Questions About Gyratory Crusher Parts
Technical insights on concave segments, mantles, material selection, compatibility, and ordering requirements.
Looking for reliable cone crusher mantle and concave suppliers? Contact our technical team for engineering support and compatibility verification.